Product Development & Sampling in an RMG Buying House

In the global apparel industry, Product Development & Sampling is one of the most crucial departments of an RMG (Ready-Made Garments) Buying House. It is the stage where ideas transform into actual garments. A professional buying house ensures that every design provided by the buyer is accurately developed, cost-effective, production-friendly, and ready for bulk manufacturing.

For buying houses operating in Bangladesh—a leading garment exporting country—strong product development and sampling systems are key to winning buyer confidence and securing repeat orders.

  1. What is Product Development?

Product development is the complete process of converting a buyer’s concept, sketch, or tech pack into a finalized garment ready for bulk production.

It involves:

Understanding buyer requirements

Fabric & trim sourcing

Pattern making

Sample creation

Costing

Fit approval

Production feasibility analysis

The main goal is to ensure the product meets:

✔ Design accuracy
✔ Quality standards
✔ Target price
✔ Lead time
✔ Compliance requirements

  1. Key Stages of Product Development
  2. Buyer Brief & Tech Pack Review

The process begins with reviewing:

Design sketches

Measurement charts

Fabric specifications

Trim details

Construction instructions

Special wash or print details

The buying house merchandising team analyzes every detail carefully to avoid errors in sampling.

  1. Fabric & Trim Sourcing

Proper sourcing is essential because fabric cost usually covers 60–70% of garment cost.

The sourcing team selects:

Suitable fabric quality (Knit/Woven/Denim/Sweater)

Correct GSM

Composition (Cotton, Polyester, Blends)

Approved accessories (Buttons, Zippers, Labels, Elastics)

Lab dips and strike-offs are developed for color and print approval.

  1. Costing & Price Confirmation

Before sampling, a preliminary costing is prepared including:

Fabric consumption

Trim cost

CM (Cut & Make)

Wash/Print/Embroidery cost

Packaging

Overhead

Accurate costing ensures the product matches the buyer’s target price.

  1. Pattern Making & Sample Preparation

Pattern making is a technical step that determines garment fit and shape.

The factory prepares samples based on:

Approved patterns

Measurement charts

Sewing construction details

  1. Types of Samples in RMG Buying House

Sampling is done in multiple stages to ensure perfection before bulk production.

  1. Development Sample

First sample made to understand design feasibility.

  1. Proto Sample

Made after development sample with better finishing.

  1. Fit Sample

Used to check garment fitting on a mannequin or model.

  1. Size Set Sample

Made in different sizes to confirm grading accuracy.

  1. Pre-Production (PP) Sample

Final approved sample before bulk production.

  1. Shipment Sample

Final sample taken from bulk production for record.

Each sample stage reduces production risk.

  1. Role of Merchandiser in Product Development

The merchandiser acts as a bridge between:

Buyer

Factory

Fabric suppliers

Quality team

Key responsibilities include:

Follow-up on sample timeline

Communicating buyer comments

Ensuring corrections

Maintaining documentation

Controlling development lead time

Strong communication ensures smooth product approval.

  1. Importance of Sampling in RMG Buying House

Sampling plays a critical role because:

✔ It identifies technical issues before bulk production
✔ It ensures correct fit and measurement
✔ It reduces risk of rejection
✔ It builds buyer confidence
✔ It ensures compliance with brand standards

A minor mistake in sampling can lead to large financial loss in bulk production.

  1. Common Challenges in Product Development

Buying houses often face challenges such as:

Fabric delay

Incorrect lab dip approval

Poor fit issues

High development cost

Tight buyer deadlines

To overcome these challenges:

Maintain strong supplier network

Keep backup fabric options

Conduct internal fit review

Monitor sampling timeline strictly

  1. Importance of Bangladesh in Product Development

Bangladesh is globally recognized for:

Strong knitwear development capability

Competitive production cost

Skilled technical workforce

Fast sampling support

Buying houses in Bangladesh play a major role in helping international brands develop high-quality products at competitive prices.

Conclusion

Product Development & Sampling are the foundation of successful garment production in an RMG Buying House. It is not just about making samples—it is about transforming buyer ideas into production-ready garments with precision, cost efficiency, and quality assurance.

A strong product development team ensures:

Accurate costing

Perfect fit

On-time approval

Smooth bulk production

In today’s competitive global apparel market, efficient product development and sampling systems are the key to long-term success and strong buyer relationships.